Projects

Golf Cart Rewiring

Full electrical overhaul of a 1990s Yamaha golf cart with an upgraded motor and speed controller.

2022 Electrical · Fabrication
Circuits Part Fabrication
Golf Cart Rewiring

A 1990s Yamaha golf cart needed a complete electrical system overhaul. The original motor and controller were replaced with upgraded components, and the entire wiring harness was redesigned from scratch. Custom parts were fabricated where off-the-shelf solutions didn't fit the existing chassis.

Wiring

The new speed controller required remapping the throttle, braking, and direction circuits to interface with the cart's existing pedal and switch hardware. All connections were routed and secured to meet the load requirements of the upgraded motor.

Top down view of wiring
Top down view of the rewired electrical system
Empty chassis before rewiring
Empty chassis before rewiring
Cart running after rewiring
Cart running after rewiring